Automated Dairy Processing Line
Complete turnkey automation of a 50,000 LPD dairy processing plant including pasteurisation, filling and packaging.
+40%
Production Efficiency
65%
Downtime Reduction
100%
Regulatory Compliance
18 months
Payback Period
What the client needed
The client operated a legacy dairy plant with manual processes, inconsistent product quality, and frequent downtime. Regulatory pressure from FSSAI required full traceability and hygienic design compliance across all processing lines.
How Smachinato delivered
Smachinato designed and delivered a fully integrated automation solution covering raw milk reception, pasteurisation, homogenisation, filling and end-of-line packaging. A centralised SCADA system provides real-time monitoring, batch traceability and alarm management across all process stages.
Scope of work
- Turnkey PLC and SCADA system design and commissioning
- Hygienic stainless-steel conveyor systems throughout
- Automated CIP (Clean-in-Place) system for all process vessels
- Vision inspection system for fill-level and cap integrity
- Operator training and 12-month post-commissioning support
Project Outcome
Achieved 40% increase in production efficiency and full regulatory compliance.
Project Details
Client
Leading Regional Dairy Cooperative
Industry
Dairy
Location
Punjab, India
Year
2023
Timeline
9 months (design to commissioning)
Technologies Used
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