FMCG Packaging Automation
End-of-line packaging automation for a major FMCG manufacturer including filling, capping, labelling and palletising.
60%
Labour Reduction
+35%
Line Speed Increase
<10 min
Changeover Time
-80%
Quality Rejects
What the client needed
The client faced escalating labour costs and inconsistent packaging quality at their Riyadh facility. High SKU variety required a flexible automation solution capable of rapid changeover without production loss.
How Smachinato delivered
A modular end-of-line automation system was engineered with robotic palletising, servo-driven filling and capping stations, and an integrated vision system for label verification. The SCADA layer enables recipe-based changeover in under 10 minutes.
Scope of work
- Robotic palletising cell with safety guarding
- Servo-driven filling and capping stations
- Inline vision system for label and cap verification
- Recipe-based SCADA with rapid changeover capability
- Full electrical panel design, manufacture and FAT
Project Outcome
Reduced manual labour by 60% and increased line speed by 35%.
Project Details
Client
Major FMCG Manufacturer — KSA
Industry
FMCG
Location
Riyadh, Saudi Arabia
Year
2023
Timeline
7 months (design to commissioning)
Technologies Used
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